Atherectomy catheters with longitudinally displaceable drive shafts

ABSTRACT

Described herein are atherectomy catheters, systems and methods that include longitudinally displaceable drive shafts that drive actuation of one or more cutters at the distal end of the catheter. The catheters described herein may include one or more imaging sensors for imaging before, during or after cutting tissue. In some variations the imaging sensor may be rotated around the perimeter of the catheter independently of the rotation of the cutter. Also describe herein are imaging catheters that may be used without cutters.

CROSS REFERENCE TO RELATED APPLICATIONS

This patent application is a continuation of U.S. patent applicationSer. No. 13/175,232, filed Jul. 1, 2011, titled “ATHERECTOMY CATHETERSWITH LONGITUDINALLY DISPLACEABLE DRIVE SHAFTS,” now U.S. Pat. No.9,345,510, which claims priority to U.S. Provisional Patent ApplicationNo. 61/360,886, titled “ATHERECTOMY CATHETERS WITH LONGITUDINALLYDISPLACEABLE DRIVE SHAFT,” filed on Jul. 1, 2010, U.S. ProvisionalPatent Application No. 61/468,396, titled “OCCLUSION CROSSING DEVICES,IMAGING, AND ATHERECTOMY DEVICES,” filed on Mar. 28, 2011, and U.S.Provisional Patent Application No. 61/492,693, titled “ATHERECTOMYCATHETERS WITH LONGITUDINALLY DISPLACEABLE DRIVE SHAFTS” and filed onJun. 2, 2011.

U.S. patent application Ser. No. 13/175,232 may be related to U.S.patent application Ser. No. 12/829,277, titled “ATHERECTOMY CATHETERWITH LATERALLY-DISPLACEABLE TIP,” filed on Jul. 1, 2010.

INCORPORATION BY REFERENCE

All publications and patent applications mentioned in this specificationare herein incorporated by reference in their entirety to the sameextent as if each individual publication or patent application wasspecifically and individually indicated to be incorporated by reference.

FIELD OF THE INVENTION

Described herein are atherectomy catheters with independently controlledimaging. These atherectomy catheters may include longitudinally actuatedcutters, systems including such catheters and methods of using them.

BACKGROUND OF THE INVENTION

A significant body of scientific and clinical evidence supportsatherectomy as a viable primary or adjunctive therapy prior to stentingfor the treatment of occlusive coronary artery disease. Atherectomyoffers a simple mechanical advantage over alternative therapies. Byremoving the majority of plaque mass (debulking) it creates a largerinitial lumen and dramatically increases the compliance of the arterialwall. As a result, stent deployment is greatly enhanced.

Additionally, there are advantages related to the arterial healingresponse. When circumferential radial forces are applied to thevasculature, as in the case of angioplasty or stenting, the plaque massis displaced, forcing the vessel wall to stretch dramatically. Thisstretch injury is a known stimulus for the cellular in-growth that leadsto restenosis. By removing the disease with minimal force applied to thevessel and reducing the plaque burden prior to stent placement, largegains in lumen size can be created with decreased vessel wall injury andlimited elastic recoil which have shown to translate into better acuteresults and lower restenosis rates.

Traditional atherectomy devices have been plagued by a number ofproblems, which have severely limited market adoption. These challengesinclude the need for large access devices, rigid distal assemblies thatmake control and introduction challenging, fixed cut length,unpredictable depth of cut, insufficient tissue collection and removal,and complex operation. The systems and devices described herein mayovercome these hurdles and offer physicians a safe, reliable, and simplecutting system that offers the precision required in eccentric lesions,various disease states, and tortuous anatomy.

Despite the potential to improve restenosis rates associated withangioplasty and stenting in the coronary and peripheral vasculature,atherectomy is not commonly performed. The primary reason for thislimited use is the cost, complexity and limited applicability ofcurrently available devices. Many designs are unable to treat the widerange of disease states present in long complex lesions; luminal gain isoften limited by the requirement of the physician to introduce multipledevices with increased crossing profiles; tissue collection is eitherunpredictable or considered unnecessary based on assumptions regardingsmall particle size and volumes; and optimal debulking is either notpossible due to lack of intravascular visualization or requires verylong procedure times. Based on these limitations current devices arelikely to perform poorly in the coronary vasculature where safety andefficacy in de novo lesions, ostials, and bifurcations continue to posegreat challenges.

Previously, atherectomy devices focused on macerating or emulsifying theatherosclerotic plaque such that it may be considered clinicallyinsignificant and remain in the blood stream or aspirated proximallythrough small spaces in the catheter main body. The reliability of thesedevices to produce clinically insignificant embolization has beenquestioned when not aspirated through the catheter to an externalreservoir. Aspiration requires a vacuum be applied to a lumen or annularspace within the catheter to remove emulsified tissue. In early clinicalevaluations of aspiration the presence of negative pressure at thedistal working assembly cause the artery to collapse around the cuttingelement causing more aggressive treatment, dissections and/orperforations. In addition, the option for post procedural analysis ofany removed disease is extremely limited or impossible. Atheromed,Pathway Medical and Cardio Vascular Systems, Inc. are examples ofcompanies working on such product designs.

Other atherectomy devices include the directional atherectomy devicessuch as those developed by DVI and FoxHollow. These catheters use cuppedcutters that cut and “turn” the tissue distal into a storage reservoirin the distal tip of the device. This approach preserves the “as cut”nature of the plaque but requires large distal collection elements.These large distal tip assemblies can limit the capabilities of thesystem to access small lesions and create additional trauma to thevessel.

Currently available atherectomy devices also do not include, and arepoorly adapted for use with, real time image guidance. Physicianpractice is often to treat target lesion as if they contain concentricdisease even though intravascular diagnostic devices have consistentlyshown significantly eccentric lesions. This circumferential treatmentapproach virtually ensures that native arterial wall and potentiallyhealthy vessel will be cut from the vasculature.

Atherectomy catheter devices, systems and methods that may address someof these concerns are described and illustrated below.

SUMMARY OF THE INVENTION

Described herein are atherectomy catheters, systems including them andmethods of using them. Some of the distinguishing features that may beincluded as part of these devices, systems and methods are summarizedbelow.

In particular, described herein are atherectomy catheters devicesdescribed including one or more cutters configured to cut tissue thatare actuated by longitudinal motion of a drive shaft, e.g., in theproximal/distal axis of the device. The same drive shaft may be used torotate the cutter, which may be a ring-type cutter at a rotational speedappropriate for cutting the tissue. For example, the cutter may rotateat between about 200 and 5000 RPM (e.g., about 500 RPM, about 600 rpm,about 700 RPM, about 1000 RPM, etc.). Any of these variations may alsoinclude imaging such as optical coherence tomography (OCT) imagingconfigured to image the vessels tissue, including penetrating some depthinto the vessel to image the tissue surrounding the blood vessel (suchas the intima, media and externa layers). Imaging may help navigate aswell as remove atheromatous plaques.

In general the imaging may include an optical sensor, such as an opticalfiber end region when OCT is used, which may also rotate around thecircumference of the device. This sensor region may be locatedproximally or distally to the cutter. The imaging sensor may include alens and/or window through which light is transmitted. In general, theimaging sensor may be rotated around the periphery of the device. Insome variations the imaging elements include OCT imaging elements thatare off-axis within the catheter, which may be rotated manually orautomatically for a number of turns in a first direction before rotatingfor a number of turns in a second direction. A separate drive shaft fromthe cutting drive shaft may be used to drive rotation of the imagingsensor, or the same drive shaft may be used. In general, the imagingsensor rotates at a much slower rate than the cutter. For example, theimaging sensor may rotates at about 30 RPM (e.g., between about 2 andabout 50 RPM, between about 10 and 40 PM, between about 15 and 40 RPM,etc.). As mentioned, the imaging sensor may rotate approximately 10 time(e.g., 5, 7, 8, 9, 10, 11, 12, 13, 14, 15, etc.) times around thecircumference of the device clockwise before then switches direction torotate counterclockwise for the same number of rotations, and switchingdirection again.

The cutter, which may be a rotating ring, may rotate in a singledirection (e.g., clockwise, counterclockwise), or it may oscillate backand forth between clockwise and counterclockwise directions. The ringmay have a sharp edge, a serrated edge, or the like.

In some variations, the catheter device also includes a handle havingone or more controls for controlling the catheter. In addition, thedevices or systems may also include one or more controls for controllingthe rotation and/or oscillation of the annular cutting ring and/or theimaging system. The devices or systems may also include controls for anassociate imaging (e.g., OCT) system. In some variations the device orsystem includes control logic for regulating the displacement and/orrotation and/or imaging. Proximal controls may include an automatedadvancement function to ensure proximal motion correlates to distaltracking in the vessel. In some variations, some or all of thesecontrols may be on a handle, or may be on a separate controller.

Force limiting controls may also be used to ensure the input forces donot exceed what is required to effectively cut diseased tissue. This mayreduce the chances of the device moving outside the perimeter of thelesion while activated thereby cutting into healthy arterial wall.

In some variations, the catheter systems described herein are compatiblewith 7F sheath access to the peripheral arteries, or 6F sheath sizes.

Any of these devices may also include one or more drive shafts (e.g., acutter drive shaft and/or an imaging drive shaft) extending along thelength of the catheter body. For example, the cutter drive shaft maycomprise a cable drive shaft having a distal gear configured to driverotation of the cutting ring. In some variations, the annular cuttingring comprises internal gear teeth configured to mate with a drive shaftto rotate the cutting ring.

The drive shaft may be directly connected to the annular cutting ring.For example, the drive shaft comprises a hollow tubular drive shaft.Similarly, the imaging drive shaft (in variations having a separateimaging drive shaft) may be directly connected to the optical head thatrotates, or the rotation may be geared. The optical and cutting driveshafts may be coaxially arranged. For example, the cutting drive shaftmay be surrounded by the imaging drive shaft; a lubricious fluid and/orintermediary layer may be positioned between the drive shafts. In somevariations the drive shafts may be coaxially positioned relative to eachother. Alternatively, in some variations, the drive shafts are parallelto each other within the lumen of the catheter.

In some variations the imaging element is driven off of the same driveshaft that moves the cutting element, but at a different rate; thus theimaging element may be geared down (or the cutting element may be gearedup) to drive the imaging sensor and cutting element at different rates.

Any of the catheters described herein may include a guidewire lumenextending the length of the catheter. The lumen may be centered oroff-centered, and one or more additional lumens may also be included.

In some variations, the annular cutting ring may form an outer surfaceof the catheter in both the closed and open configurations.

In some variations the distal tip region of the catheter is deflectedoff-axis from the proximal region of the catheter and cutter, to exposethe rotating cutting edge of the cutter and allow it to cut tissue. Forexample, the catheter may be configured so that lateral movement of thecutter drive shaft causes the distal end of the catheter to displace(e.g., bend) away from the cutting ring, exposing it so that it may cuttissue. The distal end of the device may bend at an angle for theimmediately adjacent proximal region of the catheter, and/or it maydisplace off-axis, as described in the U.S. Ser. No. 12/829,277, titled“ATHERECTOMY CATHETER WITH LATERALLY-DISPLACEABLE TIP,” which waspreviously incorporated by reference. The distal tip region may also bemoved back into line with the proximal region of the catheter,preventing further cutting. Other variations are also described herein,including variations in which lateral movement of the cutting elementextends the cutting element radially from the side of the catheter,where it may engage with the wall of the vessel. Other variationsinclude oscillating cutters.

Some variations of the atherectomy catheter devices may also include aninternal tissue collection region configured to receive tissue cut bythe annular cutting ring. For example, the tissue collection region maybe located within the distal tip assembly. The tissue collection regionmay be located within the catheter body.

As mentioned, in any of these variations, the catheter may include anOCT imaging subassembly. For example, the OCT imaging subassembly mayinclude a fiber optic extending the length of the catheter body. The OCTimaging assembly may comprise a side-facing OCT emitting element fixedproximal to the annular cutting ring. Alternatively, the OCT imagingassembly may include a side-facing OCT emitting element fixed distallyto the annular cutting ring.

For example, described herein are atherectomy catheter devicesconfigured to visualize and to cut tissue. Such devices may include: adistal tip; a cutter proximal to the distal tip, the cutter having acutting edge that is configured to rotate; an imaging sensor proximal tothe cutter and configured to rotate independently of the cutter; and acutter drive shaft coupled to the cutter and configured to rotate thecutter wherein the cutter drive shaft is further configured to belongitudinally displaced proximally or distally to deflect the distaltip to expose the cutting edge of the cutter.

The device may also include a ramped slide surface between the distaltip and a region of the catheter proximal to the cutter, wherein theramped slide surface is configured to guide deflection of the distal tipas the cutter drive shaft is moved longitudinally. The device may alsoinclude an imaging drive shaft coupled to the imaging sensor andconfigured to rotate the imaging sensor. The imaging drive shaft may belocated coaxially to the cutting drive shaft. For example, in somevariations the imaging drive shaft is positioned within the cuttingdrive shaft. In some variations the catheter does not include a separatedrive shaft for the imaging and cutting elements, but a single driveshaft is used with gears to step up or step down the rate of rotation sothat the cutter may be rotated more rapidly than the imaging driveshaft. Also, in general, the imaging drive shaft may be configured toalternately rotate the imaging sensor clockwise and counterclockwise,particularly in variations in which the imaging sensor element is an OCTimaging element having an off-axis optical fiber within the catheter.

Thus, as just indicated, in some variations the imaging sensor comprisesan OCT imaging sensor, and in some variations the imaging sensorcomprises a fiber optic extending off-axis along the longitudinal lengthof the catheter.

The cutter may be a ring cutter; for example, the cutter may be acomplete or partial ring of metal having a cutting edge that is exposedonly when the distal tip region is displaced. In general, the distal tipregion may be displaced by sliding it at least slightly off-axis, and insome variations, also bending it away from the longitudinal axis of thecatheter (relative to the region of the catheter just proximal to thedistal tip region). Thus, in some variations, the slider region may beused to guide the deflection of the distal tip region.

The distal tip may be hollow, and in some variations may be clear. Thedistal tip region may be configured to collect tissue cut by the cuter.In some variations the distal tip region is configured to be removable(and/or replaceable). For example, the distal tip may be threaded orotherwise removably secured to the distal end of the catheter. Thedistal tip region may include a flush port to allow removal of the cutmaterial collected therein.

In any of the variations described herein, the catheters may include aproximal handle having a first driver for driving rotation of the cutterand a second driver for driving rotation of the imaging sensor.

For example, described herein are proximal handles having a first driverfor driving rotation of the cutter between 100 and 10,000 rpm, and asecond driver for driving rotation of the imaging sensor at less than100 rpm. As mentioned, the proximal handle may include a first driverfor driving rotation of the cutter in a first direction and a seconddriver for alternately driving rotation of the imaging sensor in a firstrotational direction and a second rotational direction.

Also described herein are atherectomy catheter devices configured tovisualize and to cut tissue that include: a distal tip; a cutterproximal to the distal tip, the cutter having a cutting edge that isconfigured to rotate; an imaging sensor proximal to the cutter andconfigured to rotate independently of the cutter; a cutter drive shaftcoupled to the cutter and configured to rotate the cutter wherein thecutter drive shaft is further configured to be longitudinally displacedproximally or distally to deflect the distal tip to expose the cuttingedge of the cutter; and an imaging drive shaft coupled to the imagingsensor and configured to alternately rotate the imaging sensor clockwiseand counterclockwise.

Some variations of the catheters described herein do not necessarilyinclude imaging (e.g., OCT imaging or other imaging modalities),although OCT imaging may be incorporated into any of them. For example,described herein are atherectomy catheter devices having: a distal tip;a cutter proximal to the distal tip, the cutter having a cutting edgethat is configured to rotate; and a cutter drive shaft coupled to thecutter and configured to rotate the cutter wherein the cutter driveshaft is further configured to be longitudinally displaced proximally ordistally to deflect the distal tip to expose the cutting edge of thecutter. The device may also include a proximal handle having a controlfor controlling the longitudinal displacement of the cutter drive shaft.

Also described herein are atherectomy catheter devices including: adistal tip; a cutter proximal to the distal tip, the cutter having acutting edge that is configured to rotate; a cutter drive shaft coupledto the cutter and configured to rotate the cutter; and a ramped slidesurface between the distal tip and a region of the catheter proximal tothe cutter, wherein the ramped slide surface guides deflection of thedistal tip to expose the cutting edge of the cutter.

Another variation of an atherectomy catheter device as described hereinfor visualizing and cutting tissue may include: a distal tip; a cutterproximal to the distal tip, the cutter having a cutting edge that isconfigured to rotate; an imaging sensor proximal to the cutter andconfigured to rotate independently of the cutter; a cutter drive shaftcoupled to the cutter and configured to rotate the cutter; and a rampedslide surface between the distal tip and a region of the catheterproximal to the cutter, wherein the ramped slide surface guidesdeflection of the distal tip to expose the cutting edge of the cutter.

Methods of operating an atherectomy device, and/or for performing anatherectomy are also described. For example, described herein is amethod for operating an atherectomy device comprising deflecting thedistal tip region of an atherectomy catheter by driving the distal tipregion against a ramped slide surface to displace the distal tip regionand expose a rotatable cutter; rotating the cutter at a first ratebetween 100 and 10,000 rpm; and rotating an imaging element locatedproximal to the cutter on the catheter at a rate that is less than 100rpm while imaging. As mentioned, the imaging element (e.g., the end ofthe fiber optic in an OCT imaging modality) may be alternately rotatedclockwise and then counterclockwise; in some variations the imagingelement is rotated first clockwise a predetermined number of rotations(e.g., between 1 and 20, such as 9, 10, 11, 12, etc. rotations) thencounterclockwise the same number of rotations.

Deflecting the distal tip may include moving a rotatable drive shaftwithin the catheter longitudinally to displace the distal tip.

Also described herein is a method of operating an atherectomy device,the method comprising: deflecting the distal tip of an atherectomycatheter by moving a drive shaft of the catheter longitudinally to drivea distal tip region of the catheter against a ramped slide surface andthereby to displace the distal tip region and expose a rotatable cutter;rotating the cutter at a first rate between 100 and 10,000 rpm; androtating an imaging element located proximal to the cutter on thecatheter alternately clockwise and counterclockwise at a rate that isless than 100 rpm.

Any of the atherectomy devices described herein may be used withoutimaging, and may therefore be adapted for use without an imaging sensor(e.g., mirror, fiber, etc.). Thus, in one variation an atherectomydevice may be configured to allow axial pushing or pulling of a member(e.g., a torque shaft) to displace the distal tip region and expose thecutting member.

Also described herein are imaging catheters or imaging wires having anoptical fiber (e.g., for use with an OCT imaging sensor) that isconfigured to wrap around a central wire or fiber which may beconfigured as a drive shaft. These imaging catheters may be used without(or as part of) an atherectomy device or system. The distal end of thefiber is coupled (e.g., glued, epoxied, etc.) to the rotatable distalend of the imaging wire, and the distal end and end of the imaging fibermay be rotated by rotating the central drive shaft. The portion of theimaging catheter proximal to the rotating distal tip region (which maybe referred to as a torque shaft) does not rotate with the tip region,and may remain stationary relative to the distal tip. In operation, theoptical fiber connected to the distal may wrap around the centralwire/fiber, and may be configured to allow numerous (up to a fewhundred) rotations in a first direction (e.g., clockwise) before havingto rotate counterclockwise, and then cycling back through clockwiserotations again. In some variations the catheter may include a centrallumen through which fluid (e.g., saline) may be flushed, with one ormore flushing ports located distally to allow flushing to clear theimaging pathway.

Also described herein are variations of imaging catheters in which boththe distal end of the catheter and the torque shaft region of thecatheter rotates while the centrally located optical fiber twists. Inthis variation the distal end of the optical fiber is configured as theimaging sensor, and is fixed to the rotating imaging head. The moreproximal end of the fiber is fixed relative to the rotating distal tip.As the distal tip rotates, the fiber is allowed to twist and rotate;although this would seem to damage the optical fiber, in practice thefiber may be rotated in this manner though hundreds of completerotations without substantially degrading in signal transmission orstructure.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 shows one variation of a portion of an atherectomy catheter forboth cutting and/or imaging within a vessel. This variation has alongitudinally displaceable distal tip region; the distal tip may bedisplaced by pushing or pulling (e.g. proximally/distally) an actuatorwithin the catheter and thereby expose a cutting edge of the rotationalcutter.

FIGS. 2A-2B show the exemplary device of FIG. 1 in an inactive or closedconfiguration (with the distal tip covering or protecting the cuttingedge of the cutter) and in an open configuration (with the distal tipdeflected to expose the cutting edge of the cutter), respectively.

FIG. 3A shows another view of the distal portion of a catheter such asthe one shown in FIGS. 1-2B. This example shows the distal tip regionwhich is absent in FIGS. 1 and 2A-2B.

FIG. 3B shows an enlarged view of the distal end region of FIG. 3A.

FIGS. 4A-4C show different rotational views of the distal region of anatherectomy catheter configured for both visualization and/or cutting.

FIGS. 4D and 4E show the catheter of FIGS. 4A-4C with the cutter exposedby deflecting the distal tip region; this variation also include aguidewire channel (e.g., guidewire exchange channel) that may beincluded in any of these catheter variations. FIG. 4F shows a variationin which a guidewire is present within the guidewire channel.

FIGS. 5A and 5B show another view of the hinged region of the cathetershown in FIGS. 4A-4C; in FIG. 5B some elements have been removed to moreclearly show the ramped slide surface between the distal tip and aregion of the catheter proximal to the cutter. Pushing or pulling on theactuator (e.g., a drive shaft) proximally/distally may deflect thedistal tip region out of the longitudinal axis relative to the rest ofthe catheter immediately proximal to the distal tip region.

FIGS. 6A and 6B illustrate another variation of a catheter device inwhich the ramped slide surface extends in the opposite direction fromthe device shown in FIGS. 5A and 5B.

FIGS. 7A and 7B show another view of the hinged region of the cathetershown in FIGS. 6A and 6B; in FIG. 7B some elements have been removed toore clearly show the ramped slide surface.

FIGS. 8A and 8B show side and end views, respectively, of a more distalregion of the catheter, partially cut away to illustrate two driveshafts, one for controlling rotation of the cutter, surrounding one forcontrolling rotation of the imaging sensor (e.g., OCT fiber).

FIG. 9A shows one variation of a handle for an atherectomy catheter asdescribed herein; FIG. 9B shows a perspective view of an accessorydevice for holding the catheter and/or a guidewire.

FIG. 10 shows a side perspective view of the handle shown in FIG. 9A, inwhich the outer covering has been removed to illustrate some of theinternal features, including two separate driver (e.g., motors) forrotating the cutter and imaging sensor, respectively.

FIGS. 11-14B illustrate one variation of an atherectomy catheter havinga cutting element.

FIGS. 15A-15D illustrates exemplary cutters.

FIGS. 16-18 illustrate another variation of an atherectomy catheterhaving a cutting element.

FIGS. 19A and 19B show two variations of imaging guidewires andillustrate an alternative optical fiber management technique that may beused.

FIG. 20 illustrates another variation of an imaging guidewire.

FIG. 21A shows another variation of a distal end portion of anatherectomy catheter including an imaging sensor.

FIG. 21B shows another configuration of an imaging sensor and cutter inwhich the cutter and imaging sensor rotate together and fiber optic ofthe imaging sensor is centrally located; the fiber optic management issimilar to the variation shown in FIG. 20.

DETAILED DESCRIPTION OF THE INVENTION

In general the atherectomy devices described herein include one or morecutters configured to cut tissue that are actuated by longitudinalmotion of a drive shaft. By “actuation” the cutter may be exposed to thetissue so that it may cut. The cutting drive shaft may be rotatable aswell and may also move longitudinally (e.g., forward and backwards alongthe long axis of the catheter). The longitudinal motion to expose thecutter may be controlled manually or automatically, and may causedeflection of the distal tip region out of the axis of the more proximalregion of the catheter; in some variations it may move the catheterlaterally out of the long axis of the catheter. Typically any of thesecatheters may also include an imaging system for imaging the walls (andinto the walls) of the vessel, e.g., using an off-axis OCT imagingsystem that rotates at a much slower rate around the perimeter of thecatheter than the cutting edge rotates for cutting. Thus, in somevariations, the device an elongate catheter body, and a rotatable OCTimaging element having a fiber optic extending off-axis within theelongate catheter body. In some variations the catheter body alsocontains two drive shafts: an imaging drive shaft and a cutting driveshaft. The two drive shafts may be concentrically arranged, while theimaging drive shaft rotates at a much lower speed (and in alternatingdirections) compared to the cutting drive shaft.

In variations having two drive shafts, both drive shafts may be aflexible; the cutting drive shaft in particular may have sufficientcolumn strength to push or pull to activate the rotating cutter bylongitudinally moving (e.g., a slight longitudinal movement)proximally-to-distally along the longitudinal length of the catheter. Insome variations the longitudinal movement of the cutting drive shaftdeflects the distal tip away from (or back to) the long axis of the moreproximal region of the catheter, exposing the rotating cutter andallowing it to cut. In other variations the longitudinal movement of thedrive shaft pushes or drives the cutting element away from the long axisof the catheter, exposing the cutting edge to allow cutting. The drivingmovement does not need to be substantial (e.g., a few millimeters ofmovement may be sufficient). The catheter may also include alongitudinal lock to hold the catheter with the cutting element exposed.

Described herein are variations of atherectomy devices havinglongitudinal actuators.

For example, FIGS. 1-10 illustrate variations of atherectomy cathetersincluding both a rotational cutter and imaging sensor. The devices shownin FIGS. 1-10 typically include one or all of the following features:rotating cutter located proximal to a deflectable distal tip, an imagingsensor, and at least one drive shaft configured to rotate the cutter; aseparate drive shaft may also be used to rotate the imaging element. Insome variation one or both drive shafts may also be used to actuatedisplacement of the distal tip and therefore expose the cutter. Otherfeatures are described below in the specific examples; it should beunderstood that these features may be generally used in combination withany of the other features described.

Cutter

Any appropriate cutter may be used. Typically the cutter is a ring orpartial ring cutter that is rotated by connection with a cutting driveshaft. The cutting drive shaft rotates to drive rotation of the cutter.One or more edges of the ring may be configured to cut. For example, thecutter may include at least one cutting edge that is typically notexposed until the distal tip region is deflected out of the way. Thecutting edge may be sharp, smooth, serrated, etc. In some variations thecutting edge is configured to face distally. The cutter may be made ofany appropriate material, including a metal, ceramic, polymeric, orcomposite material, or the like.

When not exposed, a portion of the cuter may form a portion of the outersurface of the catheter; for example, a side wall of the cutter may forma portion of the outer surface of the catheter.

Distal Tip Region

The distal tip region is configured to deflect to expose the cuttingsurface of the cutter. The distal tip region may be hollow or otherwiseconfigured to hold material cut by the atherectomy device. In somevariations the distal tip region is clear or at least partiallytransparent, allowing one to see if material has been collected orremains in the tip region. The distal tip region may include a flushport or may otherwise be adapted to allow removal of cut material storedtherein. For example, the distal end may be tapered but may be open. Thedistal tip region may be removable and/or replaceable. A reusablelocking mechanism, such as threads, or the like, may be used to secure adistal tip region on the catheter.

In some variations the distal tip region is relatively stiff; in othervariations the distal tip region is flexible, and may be formed of asoft or resilient material. For example, the distal tip region may be amesh or woven material.

In general, the distal tip region is deflectable. Typically, the distaltip region is deflectable so that it is displaced away from the axis ofthe catheter, thereby exposing the cutter. The cutter therefore remainsin the same radial position both in active and inactive configurations,while the distal tip region is deflected. For example, the distal tipregion may be deflected off-axis of the long axis of the catheter; thus,the distal tip region may be dropped radially away from the longitudinalaxis of the catheter. The distal tip may also or alternatively be angledaway from the rest of the catheter (e.g., the region of the catheterproximal to the distal tip region).

Typically, the interface between the distal tip region and the rest ofthe catheter may be configured as a ramped slide surface. This slidesurface is angled relative to a plane perpendicular through the longaxis of the catheter, though the direction of the angle determine if thedistal tip region is deflected by pushing or by pulling the actuator(e.g., the cutting drive shaft). The ramp ramped slide surface isconfigured to guide deflection of the distal tip as the cutter driveshaft is moved longitudinally.

Imaging Sensor

Any of the catheters described herein may include an imaging sensor. Theimaging sensor may be, in some variations, configured to rotateindependently of the rotating cutter to allow visualization of thevessel. An imaging sensor may rotate independently of the rest of thecatheter, including the cutter. In some variations, the cutter mayrotate at a much faster rate (10×-100× faster) than the imaging sensor.The imaging sensor may also rotate in more than one direction (e.g.,first clockwise for some number of rotations, then counterclockwise forsome number of rotations). In contrast, the cutter may be configured torotate in a single direction.

In general, an imaging sensor captures images of the lumen, or into thewall of the lumen. The imaging sensor may provide real-time images frombefore, during and/or after cutting when used as part of an atherectomydevice. In any of the variations described herein the imaging sensorsmay be OCT imaging sensors. An OCT imaging sensor may include an opticalfiber, a mirror to direct the light into the tissue and back into thefiber for processing. The sensor may therefore include an optical fiber.This fiber may be held off-axis within the catheter. The distal end(e.g., imaging sensor end) of the optical fiber may be secured to allowrotation of the distal end of the fiber, while the region between theproximal end (which may be fixed) and the distal end (which may be fixedto a rotating head) is allowed to rotate somewhat freely within thecatheter body, and therefore to wind and unwind around within thecatheter body as the imaging sensor end is rotated. As mentioned, thedistal end of the optical fiber may form an imaging sensor that mayinclude a mirror to allow imaging of the inside of a vessel as theimaging sensor is rotated. The unrestrained optical fiber may be held ina channel, passage, tube, or other structure that constrains its abilityto kink or knot up on itself as it is rotated. In some variations theoptical fiber may be configured to wrap around a wire, shaft, tube, orthe like. In some variations, the optical fiber does not wrap aroundanything, but twists on itself. In general, systems including opticalfibers may limit the number of rotations clockwise and counterclockwise,and may alternate between clockwise and counterclockwise rotation toallow continuous imaging when desired.

Drive Shafts

As mentioned, the devices may include a drive shaft for controllingrotation of the cutter, and (in some variations) a separate drive shaftfor controlling rotation of the imaging sensor. For example, a cuttingdrive shaft may be connected to the rotatable cutter and may also becoupled to a drive (e.g., motor) in proximal end of the catheter such asthe handle to drive rotation of the cutter. A separate imaging driveshaft may be coupled to the imaging sensor for driving rotation of theimaging sensor. In some variations a drive shaft, such as the cuttingdrive shaft, may also be used to actuate deflection of the distal tipregion.

An alternate variation of the devices described herein may include asingle drive shaft that rotates from which rotation of both the cutterand the imaging sensor may be achieved. For example, the distal end mayinclude gears for stepping down (or up) the rotation rate of the driveshaft to drive rotation of either the cutter or imaging element. Inaddition, in some variations a separate actuator may be used to controldeflection of the distal tip region. For example, the distal tip regionmay be deflected by a tendon or other member (e.g., a member having ahigh column strength) extending the length of the catheter.

Examples

FIGS. 3A and 3B show one variation of an atherectomy catheter thatincludes both a rotating cutter and a rotating imaging sensor. In thisvariation the cutter and imaging sensor may be rotated separately, andthe distal tip region may be displaced to expose the cutting edge of thecutter, allowing material to be removed. OCT images may be collectedcontinuously (in a 360 degree view) before, during, or after cutting. Inthis variation the cutter is positioned distally to the imaging sensor.The distal tip region may be displaced by applying pulling (or in somevariations pushing) force to the drive shaft of the cutter, whichdisplaces the distal tip region. Moving the drive shaft laterally (e.g.,proximally or distally) to displace the distal tip does not otherwiseeffect the operation of the cutter, which may continue to rotate. Thismay allow the distal tip region to help control the thickness of slicescut from the tissue by controlling the amount that the cutting edge isexposed.

Referring now to FIG. 1, FIG. 1 shows a portion of one variation of anatherectomy catheter configured for both cutting and/or imaging. Theportion illustrated in FIG. 1 is the hinge region between the distal tipregion (not shown) and the more proximal elongate region of theatherectomy catheter. FIG. 1 shows a rotatable cutter 101 coupled to acutting drive shaft 103. The drive shaft may be rotated to move thecutter. The device also includes an imaging sensor 105 that is coupledto an imaging drive shaft 107. The imaging drive shaft may be rotated torotate the imaging sensor, and may be rotated independently of thecutter and cutter drive shaft. In this example, the imaging drive shaftcoaxially surrounds the cutter drive shaft.

The distal tip region 109 (which may include a distal tip region chamberfor holding material removed by the device as shown in FIGS. 3A and 3B),is shown deflected downwards and slightly off-axis, exposing therotating cutter 101. In this example, the distal tip region may bedeflected by pulling proximally on the cutter drive shaft 103, asindicated by the right-pointing arrow above the cutter drive shaft.Pulling the cutter drive shaft forces the distal tip region against theangled face of the ramped slide surface 121 formed between the proximalend of the catheter and the distal end region. This ramped slide surfacemay be configured so that the distal tip region first drops “down,”e.g., displaces longitudinally but remains substantially parallel to theelongate body of the catheter. In some variations, with the applicationof continued pulling (or in some variations pushing) the distal tipregion bends at an angle away from parallel with the rest of thecatheter, as shown.

FIGS. 2A and 2B illustrate the same region of the device of FIG. 1 inboth a non-cutting configuration and a cutting configuration,respectively. In the non-cutting configuration, the catheter extendsalong a single longitudinal axis (which may be curved, as the catheteris flexible), and the cutting edge of the cutter is not exposed to thetissue. The cutter may be rotated, but rotation will not typically cuttissue until the distal tip region is moved out of the way, as shown inFIG. 2B. In FIG. 2B, the distal tip region 109 is shown deflected awayfrom the cutting edge 203. Typically, once the distal tip region 109 isdeflected to expose the cutting edge, no additional force is necessaryon the cutting drive shaft (or other actuator) to keep the cutting edgeexposed.

Returning now to FIG. 3A, the distal end region (including a chamber forholding cut tissue 303) of an atherectomy catheter including the cutter,hinge region and imaging sensor shown in FIGS. 1-2B are shown. FIG. 3Bshows an enlarged view of the distal end of the device of FIG. 3A. Inthis example, the distal end region 303 may be configured as hollow andmay be used to store material cut by the atherectomy device. As thedevice is advanced with the cutter exposed, material cut may be pushedagainst the inside surface of the rotating cutter and may then bedeflected back into the hollow distal tip region. The distal tip regionmay also include an opening 314. A proximal handle or handles to controlthe catheter (including the imaging sensor and/or cutter) is not shownin FIG. 3A or 3B, but is described below.

FIGS. 4A-4C illustrate a distal end region of this variation of thedevice, from different views than those shown in FIGS. 3A and 3B. Forexample, In FIG. 4C, the imaging element 404 is configured as an OCTimaging sensor element as previously described. In this embodiment, theimaging sensor include the distal end of the optical fiber that is fixedto a rotatable chassis including a mirror for directing the opticalsignal out from the catheter and into the walls of the vessel. In somevariations the imaging element is directed out at 90 degrees from thecatheter (looking laterally); in other variations the imaging element isconfigured to look forward or slightly forward, or backwards. Theimaging sensor may also be configured to rotate completely around theperimeter of the catheter, as illustrated in FIGS. 1-4C. The imagingsensor may be configured so that the end of the optical fiber is securedfixed (e.g., epoxied) into position on a rotatable chassis (not visiblein FIGS. 3A-4C. A surrounding housing, which may form part of the outercatheter wall, may include one or more windows or viewports throughwhich imaging may occur. These viewports may be separated into discreteregions, and the separators may also act as fiduciary markers,particularly when arranged in a non-rotationally symmetricconfiguration. For example, the viewports may be formed by holes in theouter catheter shaft separated by 90°, 90° and 180°. Thus, as theimaging sensor is rotated, the view may be periodically interrupted byseparators at 0°, 90°, 270° and again back at 0°/360°. Such separationsmay therefore be used to indicate the orientation of the catheter withinthe body.

As mentioned, the catheter may be configured so that the imaging sensoris sequentially rotated both clockwise and counterclockwise. Forexample, the imaging sensor may be configured so that after a number ofrotations clockwise, the imaging sensor is then rotated counterclockwisefor the same number of rotations, and this cycle may be repeated. Invariations in which the imaging element is an off-axis optical fiber,the fiber may therefore wind and unwind around the inside of thecatheter (e.g., around the drive shaft or shafts, in some variations).

FIGS. 4D-4F show side perspective views of the atherectomy devicevariation shown in FIGS. 4A-4C in which the distal tip region has beendisplaced as discussed above. In these variations the catheter is alsoshown with a guidewire attachment region 413 into which a guidewire 415may be threaded, as illustrated in FIG. 4F. Thus, the cathetersdescribed herein may be used with a guidewire 415 that has been placedwithin the body, including across an occluded region. The guidewireattachment region may be a rapid exchange type connection.

FIG. 4E shows a proximally-looking view of the catheter, showing thecutting region exposed by displacing the distal tip down and bendingaway from the long axis of the catheter. The side of the cutting openingformed 433 may be regulated by how much the drive shaft (e.g., thecutter drive shaft) is pushed or pulled distally/proximally, andtherefore how much the distal tip is displaced. The catheter may beconfigured to lock the proximal/distal position of the drive shaft andtherefore maintain a selected cut opening size.

FIGS. 5A and 5B show a slightly enlarged view of a hinge or pivotingregion of an implant such as those illustrated above, showing thecutter, imaging sensor and the ramped slide surface. As used herein, aramped slide surface may be a cam surface, and may include any surfaceor interface between the two regions of the catheter in whichlongitudinal force (e.g. pushing or pulling) from one end of the implantresults in radial displacement of the distal tip region, exposing thecutting edge of the cutter.

As mentioned, an atherectomy catheter such as the one shown in FIGS.1-4F above may be configured so that the distal tip region is displacedeither by pushing or by pulling an actuator. In many of these examplesthe actuator is a drive shaft, though other actuators may be used,including the imaging drive shaft, and/or a dedicated actuator, whichmay be a cable, shaft, or the like. FIGS. 1-4F illustrate a variation inwhich the distal tip region is displaced (revealing the cutting edge) bypushing the cutting drive shaft distally, and replacing the distal tipregion (protecting the cutting edge) by pulling proximally on thecutting drive shaft. Other variations, such as those described in FIGS.6A-7B are configured to displace the distal end and form a cuttingopening by pulling an actuator (e.g., the drive shaft) proximally andrestoring it to an original position by pushing the actuator distally.

As may be seen by comparison, for example, of FIGS. 7A and 7B to FIGS.5A and 5B, altering the actuator direction in this manner may beachieved by changing the direction of the ramped slide surface, and insome variations, the addition of structures to translate the actuatorforce into displacement. For example, in FIGS. 6A-7B, the ramped slidesurface is angled in an opposite orientation from that shown in FIGS.4A-5B.

In general, in the atherectomy device variations illustrated in FIGS.1-7B, the imaging sensor and the rotating cutter are driven separately,using separate drive shafts. Other variations, in which the imagingsensor and cutter are rotated together are also contemplated anddescribed below. In some variations, the rotation of the imaging sensoris dependent upon (e.g., based on) the rotation of the cutter.

FIGS. 8A and 8B show partial views of the more proximal region of anatherectomy catheter, showing the arrangement of the outer imaging driveshaft 801 surrounding an inner cutter drive shaft 803; the two driveshafts may be rotated independently. In some variations the inner driveshaft may be separated from the outer drive shaft at least along aportion of its length by a lubricant or lubricious material. A lubricantmay be or may include water. FIG. 8B shows an end view of the proximalend, looking down the shaft; the fiber optic 804 may wrap in the space811 between the inner drive shaft 803 for the cutter and the outer driveshaft 801 for the imaging sensor. The distal end of the optical fiber804 is glued to a rotating chassis (not visible) along with the mirror809 (the outer drive shaft 801 has been made partially transparent inthis view. Thus, in this variation the distal end of the optical fiberis secured to the rotatable chassis and the proximal end of the opticalfiber (not shown) is secured to the handle, while the intermediateregion between the two ends is allowed to wrap within the catheter.

Any of the variations described herein may also include a rinse or flushport that is located near the imaging sensor to allow fluid (e.g.,saline) to be flushed from the catheter to clear debris or red bloodcells (which may otherwise occlude or degrade the field of view). Forexample, fluid may be pressurized and released from the region of thecatheter near the imaging sensor to rinse the imaging sensor. This rinsemay occur continuously or when controlled by the user. For example,fluid from between the two drive shafts may be pressurized to flush theimaging sensor. The rotatable imaging chassis may be configured with oneor more flush ports for this purpose; the proximal end region of thecatheter may include a port for applying and/or pressurizing fluid.

FIGS. 9A and 10 show one variation of a handle 901 for controlling thecatheters described herein. FIG. 9A shows a system including anatherectomy catheter 900 connected to a handle 901; a second handle 904is also shown attached. This second handle (shown in greater detail inFIG. 9B) may be used to help provide additional control of theatherectomy catheter. In some variations, the handle may be configuredto be re-used with different atherectomy catheters. For example, theproximal end of the catheter may include connectors or adapters to matewith connectors in the handle to enable the various drive shafts to becontrolled. In some variations, the handle is integrally connected tothe proximal end of the catheter.

The handle shown in FIG. 9A is configured to separately control thecutting drive shaft and the imaging drive shaft. One or more controls903 may be included to activate the cuter and/or the imaging.Alternatively, the handle may communicate with a controller (e.g., partof a visualization station) which may directly or remotely control theactivation of the cutter and/or imaging sensor. Internal detail for thehandle is shown in greater detail in FIG. 10, in which an outer coverfrom the handle of FIG. 9A has been removed. In FIG. 10, two separatedrivers for the imaging and cutting drive shaft s are included withinthe handle. The handle also houses gearing that allows the imaging driveshaft to change direction (between clockwise and counterclockwise) in anautomatic, continuous manner.

Also described herein, and shown in FIGS. 9A and 9B, is a torque orcontrol handle 904, which may be slid and locked into position on theelongate length of the catheter. This control handle may be locked ontothe body of the catheter and may provide a grip to enhance comfort andcontrol of the device, particularly when a substantial region of thelength of the device remains outside of the body. In this example thecontrol handle includes a control 905 (e.g., button, slider, etc.) forreleasing and locking the handle onto various positions along the lengthof the catheter. The control handle may also include a separate control(e.g., button, etc.) for activating one or more functions otherwisecontrolled by the handle, such as starting/stopping rotating of thecutter and/or imaging sensor, etc. Thus, in some variations the controlhandle may be in communication (including wired or wirelessly) with theproximal handle including the rotational actuators.

The handle 1001 shown in FIG. 10 is one variation of a handle for acatheter having a separate drive shaft for the cutter (cutter driveshaft 1030) and the imaging sensor (imaging drive shaft). In thisexample, the inner drive shaft 1030 controls the cutter, which isrotated by a motor 1033. This inner drive shaft may also be pusheddistally and pulled proximally to deflect the distal tip; thus the gearsfor rotating the drive shaft allow a portion of the controller 1040 toshift axially distally or proximally. A second actuator (motor 1043) maybe used to drive this lateral motion. Thus rotation of the actuator istranslated into axial/distal motion along the threaded screw 1044 onwhich the controller 1040 rides.

The side view of the handle shown in FIG. 10 includes a housing that hasbeen made transparent (e.g., or for which an outer cover has beenremoved) to visualize the internal components of the handle 1001. Inthis example, the catheter extends from the distal end. The device mayalso include cords such as power and optic/imaging cords (not shown)coupled to the handle. The optical fiber (not visible) may be heldwithin a channel 1057 and directed to the optical outputs for imageprocessing. In the variations shown, the optical fiber may be secured inhandle and held (e.g., affixed) relative to the handle, as previouslymentioned. Thus, the proximal end does not typically rotate, but isfixed relative to the handle. The handle body may be covered by ahousing which may be configured to conform to a hand or may beconfigured to lock into a holder (e.g., for connection to a positioningarm, a bed or gurney, etc.

The imaging drive sub-system within the handle 1001 may include a motor1003 and drive gears 1015, 1016, 1017 that can drive the imaging driveshaft to rotate the imaging sensor on the rotatable chassis at thedistal end of the device allowing OCT imaging into the walls of thevessel, as described above. In some variations the imaging drivesub-system is controlled or regulated by a toggling/directional controlsubsystem for switching the direction of rotation of the drive shaftbetween the clockwise and counterclockwise direction for a predeterminednumber of turns (e.g., between about 4 and about 100, e.g., between 8and 20, about 10, etc.). In FIG. 10, one variation of a directionalcontrol is a mechanical directional control, which mechanically switchesthe direction of rotation between clockwise and counterclockwise whenthe predetermined number of rotations has been completed. In thisexample, the directional control includes a threaded track (or screw)1011 which rotates to drive a nut 1013 in linear motion; rotation of thethreaded track by the motor 1003 results in linear motion of the nutalong the rotating (but longitudinally fixed) threaded track 1011. Asthe motor rotates in a first rotational direction (e.g., clockwise), thenut 1013 moves linearly in a first linear direction (e.g., forward)until it hits one arm of a U-shaped toggle switch 1016, driving theU-shaped toggle switch in the first linear direction and flipping aswitch to change the direction of the motor 1003 to a second rotationaldirection (e.g., counterclockwise), and causing the nut to move linearlyin a second linear direction (e.g., backward) until it hits the oppositeside of the U-shape toggle switch 1016, triggering the switch to againchange the direction of the motor back to the first rotational direction(e.g., clockwise). This process may be repeated continuously as themotor is rotated. The motor may be configured to rotate in eitherdirection at a constant speed. The system may also include additionalelements (e.g., signal conditioners, electrical control elements, etc.)to regulate the motor as it switches direction.

The number of threads and/or length of the threaded track (screw) 1011may determine the number of rotations that are made by the systembetween changes in rotational direction. For example the number ofrotations may be adjusted by changing the width of the U-shaped toggle1014 (e.g., the spacing between the arms); lengthening the arms (orincreasing the pitch of the screw) would increase the number ofrotational turns between changes in direction (n). The toggle maytherefore slide from side-to-side in order to switch the direction ofthe motor.

In some variations the motor is rotated in a constant direction and theswitch between clockwise and counterclockwise are achieved by switchingbetween gearing systems, engaging and disengaging an additional gear orgears that mechanically change the direction that the driveshaft isdriven.

As mentioned above, the catheters described herein typically anelongate, flexible catheter length extending from the handle. Thecatheter typically includes an outer sheath surrounding an innerguidewire lumen (not shown). The various drive shafts extend along thelength of the catheter to drive the cutter and/or imaging sensor at thedistal end of the device in rotation. In some variations the imagingdrive shaft is a tubular shaft and may surround the cutter drive shaft.The cutter drive shaft may be a solid shaft which extends through thelength of the catheter.

In the exemplary device shown in FIG. 10, the imaging drive sub-systemincludes the motor 1003 and three gears 1017, 1016, 1015 that engageeach other to drive the drive shaft in rotation. For example, the motor1003 rotates a first gear 1017 which is engaged with a second gear 1016(shown in this example as a 1:1 gearing, although any other gear ratiomay be used, as appropriate). A third gear 1015 engages with the secondgear 1016; the third gear may drive or regulate an encoder 1007 forencoding the rotational motion. This encoded information may in turn beused by the drive system, providing feedback to the drive system, or maybe provided to the imaging system as discussed briefly below.

In operation, the user may turn on a switch (e.g., on the handle and/orthe torque/control handle) to start operation of the overall system,including the rotation of the imaging system and/or cutter. In somevariations the user may control the rate or speed of operation bycontrolling these rates of rotation, as mentioned above.

In any of the variations shown herein, the distal end of the cathetermay include one or more fiduciary marks to aid in visualizing thecatheter or to help determine the catheter orientation relative to thepatient. For example, the catheter may include one or more electodenseregions or markers that can be readily visualized using fluoroscopy tohelp orient the device within the body, including the rotationalorientation. Any of the systems described herein may also include acontrol system for receiving and displaying the images received from theimaging sensor. The control system (e.g., see U.S. patent applicationSer. No. 12/829,267 and U.S. patent application Ser. No. 12/790,703) mayconnect to the handle and control or modify the rotation rate, rotationdirection, cutting speed, contrast, display, data storage, dataanalysis, etc. of the atherectomy device.

Additional Examples

FIGS. 11-14B illustrate one variation of an atherectomy catheter havinga cutting element (shown in this example as a semi-circular cuttingelement) that is actuated by longitudinal displacement of a drivemechanism. The drive mechanism may be a shaft, as mentioned above.

The variation illustrated in FIGS. 11-14B are configured as pull-to-cutatherectomy catheters, in which tissue may be collected in the distalnose region. Alternatively, in some variations the device may beconfigured as push-to-cut catheters. A tissue packing plunger may alsobe used to secure tissue within the collection region, and/or to coverthe cutting element when not in use. It should be noted that eithercollection in the distal or proximal regions of the catheter may be usedin pushing or pulling configurations, as the tissue may be channeled ordeflected into the collection region of the device.

FIGS. 15A-15D illustrate variations of cutting elements that may beused. Because the cutter is driven in an oscillatory motion, the cutteredge can be configured for optimal cutting efficiency and is not limitedto circular edges with continuously rotating cutters.

FIGS. 16-18 and illustrate another variation of an atherectomy devicehaving a longitudinally actuated cutter. This variation is configured tocut as the blade slides both back and forth across the opening. In somevariations tissue is not collected within the catheter, but is collecteddownstream in the vessel by a second or auxiliary device.

In any of these variations, the catheter device may also includeon-board and real time image guidance capabilities. This may include animaging element, or energy emitting assembly, positioned at the distalportion of the device such that local images of the vessel may guidedevice usage. One specific configuration of an OCT system that may beused for this distal imaging element is described in co-pendingapplications, including U.S. patent application Ser. No. 12/790,703,previously incorporated by reference. The distal energy emitter(s) maybe positioned in multiple locations in fixed positions or embodied in amating assembly that may translate in an eccentric lumen or in thehollow lumen of the driveshaft. The emitter may send and receiverelevant light or sound signals at 90 degrees from the catheter axis orat angles up to approximately 50 degrees to visualize distal or proximalwall features from a fixed position.

Furthermore, the data collected at the distal end of the catheter, aftertransmitted and appropriately processed, may drive an automated means oftip actuation and cutter position. Increased amounts of disease detectedby the software may automatically increase tip axially offsetconsequently increasing cut depth and apposition force. Cutter speeds,gear ratios and torque inputs may be adjusted according to input fromthe imaging system.

As mentioned briefly above, in some variations any of the atherectomycatheters may be configured for use, and used, without a rotatingimaging system (e.g., OCT imaging system). Alternatively, in somevariations, such as those shown in FIGS. 21A and 21B, the imaging sensoris controlled on-axis.

FIGS. 21A-B illustrate an additional variation of the atherectomycatheter similar to those described above in FIGS. 1-7B, in which theimaging sensor is rotated with the cutter. In this variation, the seconddrive shaft (imaging drive shaft) is not included, and the imagingsensor may be affixed to a rotating chassis that is also rotated by thesame drive shaft driving the cutter. In some variations the imagingsensor is rotated at the same rate as the cutter; in other variation(not illustrated in FIGS. 21A-B) there is a gearing between the driveshaft for the cutter and the rotatable imaging chassis so that the rateof rotation of the imaging sensor is geared to step down from the rateof the cutter rotation.

For example, FIG. 21A shows a portion of an atherectomy device having animaging sensor that is rotated by the cutter drive shaft just proximalto the distal end of the catheter. This region includes the cutter 2104and imaging sensor 2117. In this variation, the imaging sensor includesa mirror so that the fiber optic is configured to “look” at the walls ofthe vessel in which the atherectomy device is positioned. The devicetypically operates as described above; the distal tip region (not shown)may be displaced to expose the cutter 2104, and cut may be rotated tocut the tissue. Tissue that is cut may be stored in the distal tipregion.

FIG. 21B shows one variation of the cutter and imaging catheter in whichthe two are coupled together so that rotation of the cutter also rotatesthe imaging catheter. A cutter drive shaft 2108 drives rotation of boththe cutter 2014, via a cutter shaft 2114, spacing it from the imagingsensor 2117. The imaging sensor 2117 is affixed a rotatable chassis2119. In this variation, the optical fiber 2110 is secured within achannel within the chassis to position the optical fiber in the centrallumen region of the catheter (e.g., within the drive shaft 2108). Duringrotation, the chassis 2119 rotates with the cutter, rotating the distalend of the optical fiber, and allowing imaging during rotation; theoptical fiber within the center of the catheter is allowed to freelyrotate, although it may be constrained within a channel in the lumen ofthe drive shaft by the diameter of this channel. As it rotates in afirst direction (e.g., clockwise), the optical fiber may be twisted uponitself. Although this would seem counterintuitive, the centered fibermay robustly handle hundreds of rotations without damage. After apredetermined number of rotations (e.g., 200, 300, 400, 500, 600, 700,800, 900, 1000, 1500, etc.), the drive shaft may switch the direction ofrotation and my continuously toggle back and forth between thesedirections as previously described. Thus, the cutter may also changedirection.

Imaging Catheters

Also described herein are imaging catheters that do not necessarilyincluding cutting elements as described above. For example, in somevariations an imaging catheter may include an elongate body having adistal end that includes an imaging sensor (e.g., an OCT imaging sensor)including fiber optic element that is attached to the distal and extends(loose or unattached) within the elongate body of the catheter until itis secured in a proximal end of the device. In some variations just thedistal tip of the imaging catheter is configured to rotate with theimaging sensor; in some variations the entire imaging catheter outerbody may rotate, including the imaging sensor. In general, the imagingcatheters described herein allow the optical fiber to be wound, wrappedor coiled as the imaging sensor is rotated. Thus, the distal andproximal ends may be fixed; for example, the distal end may be fixed toa rotatable chassis that may rotate relative to the handle, while theproximal end of the fiber is fixed relative to the rotating distal tip,and the intermediate portion is allowed to wrap and/or twist while inrotation. As a result, the imaging sensors are configured to rotate fora finite number of rotations in a first (e.g., clockwise) direction,followed by rotation in the opposite (e.g., counterclockwise) direction,and this clockwise/counterclockwise rotation may be repeated.

As mentioned above, the devices described herein may be rotated througha surprising number of rotations without damaging the fiber opticproperties; in some variations in which the optical fiber is allowed totwist around itself (rather than wrapping around a shaft, wire, or thelike) the fiber may be rotated for hundreds or rotations (e.g., 100,200, 300, 400, 500, 600, etc.). The optical fiber may be held within achannel or passage having a fixed diameter to prevent the twisting fiberfrom kinking. In some variations, the optical fiber may be coated orclad with a material to provide support or strength; for example, theoptical fiber may be coated with an elastomeric material, or a stiffermaterial.

For example, FIGS. 19A-20 illustrate two variations of imaging cathetersin which the optical fiber is allowed to coil or wind up as the deviceis operated, e.g., as the imaging sensor is rotated at the distal end ofthe catheter. In both variations the imaging sensor is configured as anOCT imaging sensor formed of an optical fiber that affixed (e.g.,embedded in an epoxy) so as to image within or through the lumen of avessel. The imaging sensor in these examples may include a mirror fordirecting the imaging light out of the catheter and into the walls ofthe lumen; thus the imaging sensor may be configured to image to theside (e.g., approximately 90° off the long axis of the catheter),forward, backward, or some variation in between. The distal end of theoptical fiber forming the imaging sensor is typically secured to arotating element, at or near the tip. The proximal end of the opticalfiber may also be fixed, and does not rotate relative to the distal endof the device. The portion of the fiber extending between the proximaland distal ends is typically free to rotate and, in some variations,wind or unwind within a lumen and/or around a wire or shaft within thecatheter.

The imaging catheter 1900 shown in FIG. 19A includes an outer sheath(torque shaft 1907) that remains stationary while distal end region(imaging window 1903) rotates; the distal end of the optical fiber 1903is affixed to the rotating imaging window 1903, which may be configuredas a rotatable chassis. This chassis may be rotated by turning thecentral wire that is configured as a drive shaft 1905. As the driveshaft is rotated and rotates the imaging window 1915, the imaging sensorsweeps a beam of light 1912 around the perimeter. The drive shaft (wire)may be any appropriate material, including braided, solid, or hollowmaterials; in some variations the drive shaft is Nitinol. The distal tipregion 1913 may be configured to prevent damage to tissue. For example,the distal tip region may be soft and rounded (atraumatic). Thus, inthis variation the drive shaft 1095 rotates (spinning the distal endregion 1915) while the torque shaft 1907 remains stationary, allowingthe fiber optic to wrap around the torque shaft. In one exemplaryvariation the outer diameter of the shaft is approximately 0.0335inches, the length is approximately 57 inches, and the diameter of thedrive shaft (wire) is approximately 0.011 inches.

In operation, this imaging catheter may be used as an OCT imagingcatheter, and allowed to rotate the drive shaft (and thus the imagingsensor) alternately clockwise, then counterclockwise some number ofrotations. The number of rotations clockwise/counterclockwise may bepredetermined, or it may be based on some estimate of tension in theoptical fiber.

FIG. 19B shows a variation of an imaging catheter similar to thevariation shown in FIG. 19A, however the rotating imaging window region1915 includes a one or more openings 1909 to allow “flushing” of theimaging sensor. Flushing may help clear the imaging sensor from bloodand other debris that may otherwise prevent clear imaging. In somevariations the imaging sensor is flushed by applying pressurized fluid(e.g., saline, etc.) through the catheter body as described above.

Another variation of an imaging catheter is shown in FIG. 20. In thisexample, the imaging catheter includes an outer torque shaft 2003 thatrotates, while the fiber optic 2001 twists on itself within the lumen ofthe catheter. In this variation the distal end of the optical fiber issecured to the imaging window region 2005 of the catheter. This distaltip region 2005 rotates as the torque shaft 2003 rotates, rotating thedistal end region of the optical fiber. In any of the variationsdescribed herein, the distal end of the optical fiber may be secured byepoxy or other appropriate means (e.g., to a rotatable chassis, cathetertip, etc.); for example, the end of the fiber optic may be encapsulatedin an epoxy at the distal end of the device by a material 2010 having anappropriate index of refraction (e.g., see U.S. patent application Ser.No. 12/790,703, titled “OPTICAL COHERENCE TOMOGRAPHY FOR BIOLOGICALIMAGING” and filed on May 28, 2010). Thus, the end of the fiber opticmay be formed as part of a beam-tuning region 2013 foremitting/receiving the beam into/from the tissue and forming the OCTimage from the tip 1005 region of the catheter. In one exemplaryvariation, the catheter (torque shaft) has an outer diameter ofapproximately 0.0375 inches (0.0340 inches in another example) and alength of approximately 54 inches (55 inches in another example),however, any appropriate dimensions may be used.

Additional details pertinent to the present invention, includingmaterials and manufacturing techniques, may be employed as within thelevel of those with skill in the relevant art. The same may hold truewith respect to method-based aspects of the invention in terms ofadditional acts commonly or logically employed. Also, it is contemplatedthat any optional feature of the inventive variations described may beset forth and claimed independently, or in combination with any one ormore of the features described herein. Likewise, reference to a singularitem, includes the possibility that there are plural of the same itemspresent. More specifically, as used herein and in the appended claims,the singular forms “a,” “and,” “said,” and “the” include pluralreferents unless the context clearly dictates otherwise. It is furthernoted that the claims may be drafted to exclude any optional element. Assuch, this statement is intended to serve as antecedent basis for use ofsuch exclusive terminology as “solely,” “only” and the like inconnection with the recitation of claim elements, or use of a “negative”limitation. Unless defined otherwise herein, all technical andscientific terms used herein have the same meaning as commonlyunderstood by one of ordinary skill in the art to which this inventionbelongs. The breadth of the present invention is not to be limited bythe subject specification, but rather only by the plain meaning of theclaim terms employed.

We claim:
 1. An atherectomy catheter device configured to visualize andto cut tissue, the device comprising: an elongate catheter body; acutter having a distal cutting edge, the cutter configured to rotaterelative to the elongate catheter body; a cutter drive shaft within theelongate catheter body and configured to rotate the cutter; a distal tipattached to the elongate catheter body at a hinge point, the distal tipconfigured to collect tissue cut by the cutter; and an optical fiberextending a length of the elongate catheter body within the cutter driveshaft, a distal end of the optical fiber attached to the cutter andconfigured to rotate therewith; wherein the cutter drive shaft isfurther configured to be longitudinally displaced to deflect the distaltip at the hinge point to expose the distal cutting edge of the cutter.2. The atherectomy catheter device of claim 1, further comprising atissue packing mechanism configured to secure tissue within the distaltip.
 3. The atherectomy catheter of claim 2, wherein the tissue packingmechanism is a plunger mechanism.
 4. The atherectomy catheter of claim1, wherein in the optical fiber is part of an optical coherencetomography (OCT) imaging system.
 5. The atherectomy catheter of claim 1,wherein the cutter comprises a ring cutter.
 6. The atherectomy catheterof claim 1, wherein the distal cutting edge is serrated.
 7. Theatherectomy catheter of claim 1, wherein a least a portion of the distaltip is configured to be removable from the elongate catheter body. 8.The atherectomy catheter of claim 7, further comprising a lockingmechanism configured to releaseably secure the portion of the distal tipto the elongate catheter body.
 9. The atherectomy catheter of claim 1,wherein deflecting the distal tip at the hinge point causes the distaltip to move off-axis relative to the elongate catheter body.
 10. Theatherectomy catheter of claim 1, further comprising a mirror to deflectlight from the distal end of the optical fiber into the tissue.
 11. Theatherectomy catheter of claim 1, further comprising one or moreviewports aligned with the distal end of the optical fiber for imagingtherethrough.
 12. The atherectomy catheter of claim 11, wherein theviewports are separated into discrete regions, and wherein separatorsbetween the viewports are configured to act as fiduciary markers duringimaging.
 13. The atherectomy catheter of claim 1, wherein the cutterdrive shaft is configured to rotate the cutter at between about 200 and5,000 RPM.
 14. The atherectomy catheter of claim 1, wherein the distaltip is tapered.
 15. The atherectomy catheter of claim 1, wherein thedistal tip is at least partially transparent.